China high quality Foot Mounted High Torque Planetary Gearbox bevel gearbox

Product Description

JWB Series Speed Variator 
1. Features:

 JWB-X  type

  • Sizes: ≥04
  • Power up to 1.5 kW or more
  • Cases in RAL 5571 blue cast iron
  • Shafts: case hardened and tempered steel.
  • Internal components: heat-treated steel
  • Output speed with 4 pole(1400r/min) motors: 2-10r/min;4.7-23.5r/min;15-75r/min;20-100r/min, 28-140r/min, 30-150r/min;40-200r/min;60-300r/min;80-400r/min;100-500r/min;190-950r/min.
  • Output Torque value max 1002Nm
  • Silent, vibration-free running
  • Bidirectional rotation
  • Control handwheel positionable on either side
  • Slipping speed to max load at 5% 
  • Regulation sensibility: 0,5 rpm 
  • Painted with blue epoxy-polyester powder 

 JWB-X B type

  • Sizes:01,02,03 and 04
  • Power up to 1.5 kW or less
  • Cases in die-cast aluminium alloy
  • Shafts: case hardened and tempered steel.
  • Internal components: heat-treated steel
  • Output speed with 4 pole(1400r/min) motors: 2r/min-20r/min;4.7r/min-23.5r/min;6.5-32.5r/min, 8-40r/min, 9-45r/min, 13-65r/min, 15r/min-75r/min;18-90r/min, 25-125r/min, 28r/min-140r/min;40r/min-200r/min;60r/min-300r/min;80r/min-400r/min;100r/min-500r/min;190r/min-950r/min.
  • Output Torque value max 795 Nm
  • Silent, vibration-free running
  • Bidirectional rotation
  • Control hand wheel positionable on either side
  • Slipping speed to max load at 5%
  • Regulation sensibility: 0,5 rpm
  • Painted with blue epoxy-polyester powder 

2. Technical parameters

 

Type Output Torque Output Shaft Dia.   Output Speed Range 2rpm-950rpm
SWB01 2.6-1.6N.m φ11 Applicable Motor Power 0.18kW-7.5kW
SWB02 258-1.8N.m φ14,φ24,φ28,φ32  
SWB03 426-4N.m φ24,φ28,φ38 Input Options With Inline AC Motor
SWB04 795-8N.m φ28,φ38,φ42 With IEC Motor
SWB05 535-16N.m φ38,φ48,φ55 With Input Shaft
SWB06 1002-40N.m φ42,φ55,φ70 With Input Flange

About Us

ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our Team

Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective 
measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
 found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
product is a product inspection to determine the qualified products.

7. Certification.

Packing

Delivery

Application: Motor, Machinery, Agricultural Machinery, Dumbwaiter, Sugar Mills, and Kinds of Equipments
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Lower Rotation Speed
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Customization:
Available

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Customized Request

sugar mill gearbox

Different Types of Gearboxes Used in Sugar Mills

Sugar mills utilize various types of gearboxes to facilitate the complex processes involved in sugar production. Here are some common gearbox types used in sugar mills:

  • Helical Gearboxes: Helical gearboxes are widely used in sugar mills due to their ability to handle heavy loads, offer smooth operation, and provide high efficiency. They are suitable for various applications, including cane crushing and conveyance.
  • Planetary Gearboxes: Planetary gearboxes are known for their compact design, high torque density, and excellent load distribution. They are often used in sugar mills for tasks such as driving conveyors, centrifuges, and other auxiliary equipment.
  • Worm Gearboxes: Worm gearboxes are used in applications where the reduction ratio is high and the speed requirements are low. They are commonly employed in sugar mills for low-speed tasks like cane feeding.
  • Bevel Gearboxes: Bevel gearboxes are utilized in cases where the input and output shafts are not parallel. They can be found in certain sugar mill applications where angular power transmission is needed.

The selection of the appropriate gearbox type depends on factors such as the specific operation within the sugar mill, load requirements, available space, and efficiency considerations. Sugar mill engineers and experts work to determine the best gearbox solutions that align with the mill’s production needs.

sugar mill gearbox

Benefits of Using a High-Quality Gearbox in a Sugar Mill

A high-quality gearbox plays a crucial role in the efficient and reliable operation of a sugar mill. Here are some key benefits of using a high-quality gearbox:

  • Improved Efficiency: High-quality gearboxes are designed with precision and manufactured using advanced techniques, resulting in smoother and more efficient power transmission. This helps optimize the overall performance of the sugar mill.
  • Enhanced Reliability: High-quality gearboxes are built to withstand the rigorous demands of sugar mill operations. They are constructed using durable materials and undergo strict quality control measures, leading to increased reliability and reduced downtime.
  • Increased Lifespan: A well-designed and well-manufactured gearbox has a longer lifespan due to its resistance to wear, fatigue, and breakdown. This translates to lower maintenance costs and longer intervals between replacements.
  • Precise Output: Sugar mill operations require precise control over the speed and torque of the machinery. High-quality gearboxes ensure accurate and consistent output, contributing to the quality and quantity of sugar production.
  • Reduced Maintenance: High-quality gearboxes require less frequent maintenance due to their durability and resistance to wear. This leads to cost savings in terms of labor, replacement parts, and production downtime.
  • Minimized Downtime: Gearbox failures can lead to significant production downtime. High-quality gearboxes are less prone to breakdowns, reducing the chances of unexpected downtime and production interruptions.
  • Energy Efficiency: High-quality gearboxes are designed to minimize energy losses due to friction and inefficiencies. This contributes to energy savings and cost reduction in the long run.
  • Consistent Performance: High-quality gearboxes maintain consistent performance even under varying load conditions and harsh operating environments, ensuring a steady production process.
  • Advanced Features: Some high-quality gearboxes come with advanced features such as noise reduction, vibration dampening, and built-in safety mechanisms, further enhancing their value and benefits.

Overall, investing in a high-quality gearbox for a sugar mill results in improved operational efficiency, reduced maintenance costs, and a more reliable and productive sugar production process.

sugar mill gearbox

Key Components of a Sugar Mill Gearbox

A sugar mill gearbox consists of several essential components that work together to achieve efficient power transmission and torque conversion. These components play a crucial role in ensuring the smooth operation of the sugar extraction and processing machinery. The key components of a sugar mill gearbox include:

  • Gears: Gears are the primary components responsible for transmitting rotational motion and changing the speed and torque characteristics of the input power. The gearbox contains a set of carefully designed gears, including helical, spur, or bevel gears, that interact to achieve the desired output.
  • Bearings: Bearings support and facilitate the rotation of the gearbox’s shafts and gears. They reduce friction and ensure smooth operation by allowing the various components to move freely.
  • Shafts: Shafts are the mechanical elements that transmit rotational motion from the input source, such as an electric motor, to the gearbox’s gears. They also distribute the output power to the machinery within the sugar mill.
  • Housings: Housings encase the internal components of the gearbox, providing protection and support. They are designed to withstand the forces and stresses generated during operation.
  • Seals and Gaskets: Seals and gaskets prevent the entry of contaminants, such as dust and moisture, into the gearbox. They help maintain the integrity of the internal components and extend the gearbox’s lifespan.
  • Lubrication System: The lubrication system ensures that the gears and other moving parts within the gearbox are adequately lubricated to reduce friction and prevent wear and tear.
  • Cooling System: In some cases, sugar mill gearboxes may include a cooling system to dissipate heat generated during operation and maintain optimal operating temperatures.
  • Mounting Flanges: Mounting flanges provide attachment points for connecting the gearbox to other machinery, such as the rollers and crushers in the sugar mill.

These key components work in tandem to transform the input power, achieve the required speed reduction and torque increase, and drive the sugar extraction and processing equipment within the mill. The precise engineering and assembly of these components contribute to the reliable and efficient operation of the sugar mill gearbox.

China high quality Foot Mounted High Torque Planetary Gearbox   bevel gearbox	China high quality Foot Mounted High Torque Planetary Gearbox   bevel gearbox
editor by CX 2023-09-22