China OEM Zsy Series Cement Industrial Gearboxes Zsy630 Cane Helical Gear Planetary Gear Boxes with Best Sales

Product Description

 

  Z Series Helical Gear Reducer  

Z (ZDY, ZLY, ZSY, and ZFY) series hard tooth surface cylindrical gear reducer

D (DBY and DCY) series hard tooth surface cone gear reducer 

ZDY/ZLY/ZSY/ ZFY series electric motor gear reducer 1:20 1:25 1:30 ratio reduction gearbox

Chinese speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light industry,environmental protection, paper making, printing, lifting transport, food industry and so on.  

Main Series Product: R series helical gear reducer, K series spiral bevel gear reducer, NGW, P series planetary reducer, H B series gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gear reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloid reducer, etc. Meanwhile, map sample processing business can be undertaken.

Feature:

  • Applicable to the metallurgical,power generation,water treatment,construction,chemical,paper,

    textiles,medicine,food and other industries. 

  • The transmission efficiency of single-stage can reach up to 98%, two-stage can reach 96%, three-stage can reach 94%.

  • The gear processed by Carburizing & Grinding with high precision.

  • High precision gear, steady transmission, large load capacity 

  • Long service life.

  • One Two Three Stage Speed Reducer

Product Parameters

Applicable Industries

Manufacturing Plant, Food & Beverage Factory, Farms, Retail, Construction works , Energy & Mining, Advertising Company

Gearing Arrangement

Helical

Output Torque

4~17000

Input Speed

750~3500rpm

Output Speed

0.06~310

Place of CHINAMFG

China

Brand Name

CHINAMFG

Product name

Gearbox

Application

Machine Tool

Color

Blue

Ratio

5-100

Mounting Position

Horizontal (foot Mounted)

Material

Steel

Certificate

ISO9001

Warranty

1 Year

Heat treatment

Quenching

Keyword

Gearbox

Product Description

 

Specification

zfy zsy zdy zly reduction gearbox with electric motor gearbox for Harvesting Machine:

(please contact us for more types & model)

Driven machines
Waste water treatment Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps Dredgers Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears
Chemical industry Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges Metal working mills plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CHINAMFG mills
Metal working mills Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives Conveyors Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
Frequency converters Reciprocating compressors
Cranes Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes Cooling towers Cooling tower fans, blowers axial and radial
Cane sugar production Cane knives, cane mills Beet sugar production Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter
Paper machines Pulper drives Cableways Material ropeways, continuous ropeway
Cement industry Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers    

 

Detailed Photos

 

Packaging & Shipping

 

Company Profile

 

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Power Transmission
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Type: Planetary Gear Box
Certificate: CCC CE
Logo: Support Custom
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

sugar mill gearbox

Common Problems in Sugar Mill Gearboxes

Sugar mill gearboxes are subjected to challenging operating conditions and heavy loads, which can lead to various issues over time. Some common problems that may occur in sugar mill gearboxes include: wear and pitting, misalignment, lubrication issues, overloading, corrosion and contamination, seal damage, vibration and noise, gearbox overheating, bearing failures, and operational shock loads. Regular maintenance, proper lubrication, alignment checks, and timely addressing of any emerging issues are crucial to mitigate these common problems and ensure the reliable and efficient operation of sugar mill gearboxes.

sugar mill gearbox

Noise Levels in Sugar Mill Gearboxes

The noise levels associated with sugar mill gearboxes can vary depending on various factors such as the type of gearbox, the design of the gears, the quality of manufacturing, and the operating conditions. Sugar mill gearboxes are often subjected to heavy loads and high speeds, which can contribute to higher noise levels. The noise generated by gearboxes is typically categorized into two main components:

  • Mechanical Noise: This is the noise produced due to the interaction of gear teeth as they mesh and transmit power. The impact and sliding between gear teeth can result in vibrations and noise. Helical and bevel gearboxes tend to generate less mechanical noise compared to straight-toothed gears.
  • Aerodynamic Noise: In some cases, the movement of air around the gearbox can contribute to noise generation. This can be more pronounced in open or poorly enclosed gearbox designs.

To mitigate noise levels, manufacturers implement various techniques:

  • Precision Manufacturing: High-quality manufacturing processes result in gears that mesh more smoothly, reducing impact and vibration.
  • Gear Tooth Design: Optimized gear tooth profiles, such as helical or spiral bevel gears, can help minimize noise by promoting smoother meshing.
  • Lubrication: Proper lubrication is crucial to reducing friction and noise. High-quality lubricants and effective lubrication systems can help dampen noise levels.
  • Enclosures: Well-designed gearbox enclosures and housings can help contain noise and prevent the transmission of vibrations.
  • Vibration Damping: Adding vibration-damping materials or features can help absorb vibrations and reduce noise transmission.

It’s important to note that while efforts can be made to reduce gearbox noise, it’s challenging to completely eliminate it due to the nature of gear interactions. Regular maintenance, monitoring, and following manufacturer’s recommendations can help ensure optimal performance and noise levels.

sugar mill gearbox

Key Components of a Sugar Mill Gearbox

A sugar mill gearbox consists of several essential components that work together to achieve efficient power transmission and torque conversion. These components play a crucial role in ensuring the smooth operation of the sugar extraction and processing machinery. The key components of a sugar mill gearbox include:

  • Gears: Gears are the primary components responsible for transmitting rotational motion and changing the speed and torque characteristics of the input power. The gearbox contains a set of carefully designed gears, including helical, spur, or bevel gears, that interact to achieve the desired output.
  • Bearings: Bearings support and facilitate the rotation of the gearbox’s shafts and gears. They reduce friction and ensure smooth operation by allowing the various components to move freely.
  • Shafts: Shafts are the mechanical elements that transmit rotational motion from the input source, such as an electric motor, to the gearbox’s gears. They also distribute the output power to the machinery within the sugar mill.
  • Housings: Housings encase the internal components of the gearbox, providing protection and support. They are designed to withstand the forces and stresses generated during operation.
  • Seals and Gaskets: Seals and gaskets prevent the entry of contaminants, such as dust and moisture, into the gearbox. They help maintain the integrity of the internal components and extend the gearbox’s lifespan.
  • Lubrication System: The lubrication system ensures that the gears and other moving parts within the gearbox are adequately lubricated to reduce friction and prevent wear and tear.
  • Cooling System: In some cases, sugar mill gearboxes may include a cooling system to dissipate heat generated during operation and maintain optimal operating temperatures.
  • Mounting Flanges: Mounting flanges provide attachment points for connecting the gearbox to other machinery, such as the rollers and crushers in the sugar mill.

These key components work in tandem to transform the input power, achieve the required speed reduction and torque increase, and drive the sugar extraction and processing equipment within the mill. The precise engineering and assembly of these components contribute to the reliable and efficient operation of the sugar mill gearbox.

China OEM Zsy Series Cement Industrial Gearboxes Zsy630 Cane Helical Gear Planetary Gear Boxes   with Best Sales China OEM Zsy Series Cement Industrial Gearboxes Zsy630 Cane Helical Gear Planetary Gear Boxes   with Best Sales
editor by CX 2024-04-26