China Professional RC Helical Gear Speed Reducer for Cane Sugar Mill automatic gearbox

Product Description

Product Description

KPC Series helical gearbox is a new generation product which designed basing on the modular system, It can be connected respectively with motors such as IEC standard motor, brake motor, explosion-proof motor, frequency motor, servo motor and so on. it has 4 types(),power from 0.12kw to 4.0kw, ratio from 3.66 to 58.09, Max torque from 120Nm to 500Nm.It can be connect discretionary(foot or flange) and use multi-mounting positions accordingly. This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.

        Product Characteristics

  1. Modular construction
  2. High efficiency
  3. Precise grinding, low noise
  4. Compact structural design
  5. Univeral mounting
  6. Aluminium housing, light in weight
  7. Carbonize and grinding hardened gears, durable
  8. Multi-structure, can be combined in different forms to meet various transmission condition

       Installation:
      1.Foot mounted
      2.Output Flange mounted
      3.B14 Flange mounted

      Models:
      1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
      2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
      3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P

Detailed Photos

Product Parameters

GEARBOX SELECTING TABLES  
KPC01..       n1=1400r/min       120Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 120 2600 53.33  160/3          
31 120 2600 45.89  413/9          
35 120 2600 40.10  3248/81          
39 120 2560 35.47  532/15          
49 120 2380 28.50  770/27          
59 120 2230 23.56  212/9          
71 120 2100 19.83  119/6          
78 90 2030 17.86  1357/76          
96 120 1900 14.62  658/45          
101 90 1860 13.80* 69/5          
118 120 1770 11.90  2464/207          
143 120 1660 9.81  1148/117          
153 80 1630 9.17  1219/133          
181 80 1540 7.72  1173/152          
246 70 1390 5.69  1081/190          
302 70 1290 4.63  88/19          
366 70 1210 3.82  943/247          
KPC02..       n1=1400r/min       200Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 200 4500 54.00* 54/1          
30 200 4500 46.46* 3717/80          
34 200 4500 40.60* 203/5          
39 200 4270 35.91* 3591/100          
48 200 3970 28.88* 231/8          
59 200 3730 23.85* 477/20          
70 200 3520 20.08* 3213/160          
82 140 3330 17.10  3009/176          
95 200 3180 14.81* 2961/200          
106 140 3060 13.21  2907/220          
116 200 2970 12.05  1386/115          
141 200 2780 9.93  2583/260          
159 120 2670 8.78  2703/308          
189 120 2520 7.39  2601/352          
257 100 2280 5.45  2397/440          
316 100 2120 4.43  102/23          
383 80 1990 3.66  2091/572          
KPC03..       n1=1400r/min         300Nm
n2 M2max Fr2 i Proportion 71B5/B14 80B5/B14 90B5/B14 100B5/B14 112B5/B14
[r/min] [Nm] [N]
24 300 6000 58.09  639/11          
28 300 6000 50.02  2201/44          
32 300 6000 43.75  4331/99          
36 300 6000 38.73  426/11          
40 300 5860 34.62  4189/121          
49 300 5480 28.30  4047/143          
64 280 5571 21.78  1917/88          
81 280 4660 17.33  3621/209          
93 260 4440 15.06  497/33          
113 260 4160 12.37  1633/132          
136 240 3910 10.28  3053/297          
177 180 3590 7.93  1269/160          
222 180 3320 6.31  2397/380          
255 150 3170 5.48  329/60          
311 150 2970 4.50  1081/240          
374 150 2790 3.74  2571/540          
KPC04..       n1=1400r/min       500Nm  
n2 M2max Fr2 i Proportion 80B5/B14 90B5/B14 100B5/B14 112B5/B14  
[r/min] [Nm] [N]
24 500 8000 58.09  639/11          
28 500 8000 50.02  2201/44          
32 500 8000 43.75  4331/99          
36 500 8000 38.73  426/11          
40 500 7950 34.62  4189/121          
49 500 7430 28.30  4047/143          
64 480 6810 21.78  1917/88          
81 480 6310 17.33  3621/209          
93 460 6571 15.06  497/33          
113 460 5640 12.37  1633/132          
136 440 5300 10.28  3053/297          
177 260 4860 7.93  1269/160          
222 260 4510 6.31  2397/380          
255 230 4300 5.48  329/60          
311 230 4030 4.50  1081/240          
374 200 3780 3.74 2571/540          

Outline Dimension:

Company Profile

About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Logistics

We can dispatch goods by sea, by train, by air according to customer instruction

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.

2.Q:What is your terms of payment ?
   A: 30% deposit before production,balance T/T before delivery.

3.Q:Are you a trading company or manufacturer?
   A:We are a manufacurer with advanced equipment and experienced workers.

4.Q:What’s your production capacity?
   A:8000-9000 PCS/MONTH

5.Q:Free sample is available or not?
   A:Yes, we can supply free sample if customer agree to pay for the courier cost

6.Q:Do you have any certificate?
   A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Samples:
US$ 45/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

sugar mill gearbox

Choosing the Right Gearbox for a Sugar Mill

Choosing the right gearbox for a sugar mill is a critical decision that involves considering various factors to ensure optimal performance and reliability. Here are the key steps and considerations:

  1. Load Requirements: Evaluate the torque and load requirements of the sugar mill’s operation, including the crushing process and other associated machinery.
  2. Gearbox Type: Determine the appropriate type of gearbox based on the application. For sugar mills, helical or planetary gearboxes are commonly used due to their ability to handle heavy loads and provide smooth operation.
  3. Ratio and Speed: Calculate the required gear ratio and output speed to match the sugar mill’s operational needs and maximize efficiency.
  4. Power Transmission: Consider the power transmission capabilities of the gearbox to ensure it can efficiently transfer power from the prime mover (e.g., electric motor) to the mill’s machinery.
  5. Durability: Opt for gearboxes made from high-quality materials and robust construction to withstand the harsh conditions and high loads of sugar mill operations.
  6. Lubrication: Select a gearbox with proper lubrication systems and cooling mechanisms to prevent overheating and ensure smooth operation.
  7. Maintenance: Choose a gearbox that offers ease of maintenance, including access to components for inspection, lubrication, and potential repairs.
  8. Manufacturer Reputation: Work with reputable gearbox manufacturers known for producing reliable and durable products.
  9. Customization: Consider if the gearbox needs any customization to fit specific mill requirements or space limitations.

Collaborate with gearbox experts and manufacturers who specialize in industrial applications like sugar mills to ensure you choose a gearbox that meets your performance needs and contributes to the overall efficiency of your operations.

sugar mill gearbox

Detecting and Preventing Overheating in a Sugar Mill Gearbox

Overheating in a sugar mill gearbox can lead to serious damage and operational issues. It’s essential to detect and prevent overheating to ensure the gearbox’s reliable performance. Here’s how:

  • Temperature Monitoring: Install temperature sensors in critical areas of the gearbox to continuously monitor the temperature. Abnormal temperature rise indicates potential overheating.
  • Regular Inspections: Conduct regular visual inspections of the gearbox to check for signs of overheating, such as discoloration, burning odors, or smoke.
  • Lubrication Analysis: Monitor the condition of the gearbox lubricant regularly. Contaminated or degraded lubricant can lead to increased friction and heat generation.
  • Cooling Systems: Ensure that the gearbox is equipped with effective cooling systems, such as fans or cooling fins, to dissipate excess heat.
  • Proper Lubrication: Use the recommended lubricant and ensure that the gearbox is adequately lubricated. Insufficient lubrication can lead to increased friction and overheating.
  • Load Management: Avoid overloading the gearbox beyond its rated capacity, as excessive load can lead to increased heat generation.
  • Ventilation: Ensure proper ventilation around the gearbox to prevent heat buildup. Avoid enclosing the gearbox in tight spaces without adequate airflow.
  • Alignment and Maintenance: Maintain proper alignment of the gearbox components and perform regular maintenance to prevent issues that could lead to overheating.
  • Monitoring Performance: Keep an eye on the gearbox’s performance metrics, such as noise, vibration, and efficiency. Sudden changes may indicate overheating.
  • Thermal Imaging: Use thermal imaging cameras to detect hotspots or areas of high temperature on the gearbox surface.
  • Emergency Shutdown: Implement an emergency shutdown system that activates when the gearbox temperature exceeds safe limits.

By implementing these measures, you can effectively detect and prevent overheating in a sugar mill gearbox, ensuring its longevity and reliable operation.

sugar mill gearbox

Role of a Gearbox in a Sugar Mill

A gearbox plays a critical role in a sugar mill by facilitating the efficient conversion of power and torque, enabling the proper operation of various machinery involved in sugar extraction and processing. The gearbox serves as a mechanical device that transforms the characteristics of the input power to meet the specific requirements of the sugar milling process. Its primary functions include:

  • Speed Reduction: The gearbox reduces the high-speed rotational motion generated by the input source, such as an electric motor, to a lower, more suitable speed for driving the sugar extraction equipment. This reduction in speed ensures that the machinery operates within its optimal range and prevents excessive wear and strain.
  • Torque Increase: By reducing the speed, the gearbox simultaneously increases the torque output. This higher torque is essential for effectively crushing and extracting juice from sugarcane stalks, as well as driving other heavy machinery involved in the sugar milling process.
  • Directional Change: In some cases, a sugar mill gearbox may also be responsible for changing the direction of rotational motion, allowing the machinery to operate in different orientations or perform specific tasks.
  • Power Distribution: The gearbox distributes the transformed power and torque to various parts of the sugar mill, such as the rollers, crushers, and conveyors. This distribution ensures that each component receives the necessary energy to perform its intended function.
  • Control and Regulation: The gearbox allows operators to control the speed, torque, and direction of the machinery within the sugar mill. This control is essential for maintaining consistent and efficient processing while adapting to varying operating conditions.

Overall, the gearbox is an integral component that optimizes the interaction between the input power source and the sugar extraction equipment. Its ability to adjust speed, torque, and direction ensures that the sugar milling process is carried out effectively, resulting in higher productivity and quality in sugar production.

China Professional RC Helical Gear Speed Reducer for Cane Sugar Mill   automatic gearbox	China Professional RC Helical Gear Speed Reducer for Cane Sugar Mill   automatic gearbox
editor by CX 2023-10-19