China supplier R57-Y90L4-1.5-35.07 R Series Inline Shaft Helical Geared Motor with Great quality

Product Description

Product Description

R series Helical Geared Motor Characteristics

1. Features:

1. High efficiency: 92%-97%;

 

2. Compact structure: Small offset output, two stage and three stage are in the same box.

 

3. High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.

4. High interchangeability: highly modular, serial design, strong versatility and interchangeability.

2. Technical parameters

Ratio 3.41-289.74
Input power 0.12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, CHINAMFG flange mounted, Flange-mounted with extended bearing hub
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position M1, M2, M3, M4, M5, M6
Type R17-R167
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment
Efficiency 92%-97%
Lubricant VG220
Protection Class IP55, F class

Starshine Drive

ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our Team

Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective 
measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
 found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
product is a product inspection to determine the qualified products.

7. Certification.

Packing

Delivery

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Application: Motor, Machinery, Agricultural Machinery, Dumbwaiter, Sugar Mills, and Kinds of Equipments
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Customization:
Available

|

Customized Request

sugar mill gearbox

Materials Used to Manufacture Sugar Mill Gearboxes

Sugar mill gearboxes are subjected to demanding operating conditions, including heavy loads and varying temperatures. To ensure durability and performance, the following materials are commonly used in the manufacture of sugar mill gearboxes:

  • Cast Iron: Cast iron is a popular choice for gearbox housings due to its high strength and resistance to wear. It provides a sturdy and reliable casing for internal components.
  • Steel Alloys: High-quality steel alloys are used for gears and shafts to provide excellent strength, durability, and resistance to fatigue. Alloy steel ensures that gears can withstand the stresses and loads encountered in sugar mill operations.
  • Bronze: Bronze is often used for bearings and bushings due to its self-lubricating properties and resistance to corrosion. Bearings made from bronze help reduce friction and extend the lifespan of the gearbox.
  • Aluminum: Aluminum alloys are sometimes used for components that require lightweight construction, such as casings and covers. Aluminum’s corrosion resistance and relatively low weight make it suitable for specific gearbox parts.
  • Other Alloys: Depending on specific requirements, other alloys and materials may be used for specialized components within sugar mill gearboxes to ensure optimal performance and longevity.

The choice of materials depends on factors such as the gearbox’s intended application, operating conditions, load capacity, and the level of wear and corrosion resistance required. Engineers and manufacturers carefully select materials to ensure that sugar mill gearboxes can endure the challenges of the sugar production process.

sugar mill gearbox

Safety Precautions for Working with Sugar Mill Gearboxes

Working with sugar mill gearboxes involves handling heavy machinery and potentially hazardous conditions. Here are some important safety precautions to consider:

  • Training: Ensure that all personnel working with sugar mill gearboxes are properly trained in equipment operation, maintenance, and safety protocols.
  • Protective Gear: Wear appropriate personal protective equipment (PPE), including gloves, safety glasses, ear protection, and steel-toed boots.
  • Lockout/Tagout: Follow lockout/tagout procedures to ensure that machinery is properly de-energized and locked out before performing maintenance or repairs.
  • Proper Ventilation: If working in enclosed spaces, ensure proper ventilation to prevent the accumulation of harmful gases or fumes.
  • Machine Guards: Keep all machine guards in place and ensure they are properly secured to prevent access to moving parts.
  • Lubrication: Follow manufacturer recommendations for lubrication to reduce friction and heat buildup in the gearbox, which can lead to malfunction or fire.
  • Regular Inspections: Conduct regular inspections of the gearbox for signs of wear, damage, or leaks. Address any issues promptly.
  • Safe Work Area: Keep the work area clean and organized to prevent trip hazards and ensure easy access to emergency equipment.
  • Emergency Procedures: Have clear emergency procedures in place, including how to shut down the equipment quickly in case of an emergency.
  • Warning Signs: Display warning signs and labels to alert personnel of potential hazards and safety precautions.

By following these safety precautions and promoting a culture of safety awareness, the risk of accidents and injuries when working with sugar mill gearboxes can be significantly reduced.

sugar mill gearbox

Working Principle of a Sugar Mill Gearbox

A sugar mill gearbox operates on the principles of power transmission and torque conversion to facilitate the processing of sugarcane into sugar and related products. The gearbox functions as a mechanical device that changes the speed and torque characteristics of the input power source, typically an electric motor, to meet the specific requirements of the sugar extraction and processing machinery.

Here’s how a sugar mill gearbox works:

  1. The input power from the electric motor is transmitted to the gearbox, which contains a set of gears designed to achieve the desired speed reduction and torque increase.
  2. The high-speed input rotation is transformed by the gearbox’s gears into a lower speed while simultaneously increasing the torque output.
  3. The high torque output is then utilized to drive the heavy rollers, crushers, and other equipment within the sugar mill.
  4. The rotating motion of the gearbox gears ensures that the rollers and crushers crush and grind the sugarcane to extract sugar juice efficiently.
  5. The extracted sugar juice is further processed and refined to produce the final sugar product.

The sugar mill gearbox’s ability to convert high-speed, low-torque input power into low-speed, high-torque output power is essential for effectively processing sugarcane and achieving optimal extraction results. Its precise and reliable operation ensures the efficient functioning of the sugar mill and contributes to the overall productivity of the sugar industry.

China supplier R57-Y90L4-1.5-35.07 R Series Inline Shaft Helical Geared Motor   with Great quality China supplier R57-Y90L4-1.5-35.07 R Series Inline Shaft Helical Geared Motor   with Great quality
editor by CX 2024-05-09